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Industrial Data Acquisition Platform

From Reactive Service to Connected Intelligence
Machine manufacturers need complete visibility into the health and performance of machines installed at customer sites. Traditional service models rely on reactive maintenance, resulting in unexpected downtime, increased warranty costs, and customer dissatisfaction.

The Industrial Data Acquisition Platform (IDAP) enables OEMs to securely collect operational data, monitor assets remotely, detect anomalies, and apply predictive analytics - integrating PLCs, CNCs, sensors, SCADA, and edge devices into one cloud-based Industrial IoT ecosystem.

Business Challenges

Current Challenges

No visibility into machines installed at customer sites.
Multiple controller brands across the fleet.
Reactive, breakdown-driven maintenance.
Manual, inconsistent service reporting.
High field service cost.
Poor spare parts planning.
No predictive maintenance capability.
No machine utilization analytics.
Difficult root-cause analysis.
Warranty misuse is difficult to detect.

Remote Asset Monitoring


IDAP continuously streams machine data to the cloud, giving OEMs and their customers a live, unified view of asset health, utilization, and performance - from anywhere.




OEM Dashboard

A centralized view of the entire installed base, with drill-down into individual assets.

Total Installed Machines.
Online / offline status.
Alarm summary.
Asset health overview.
Warranty status.
Service due tracking.
Customer location map.



Performance & Energy Monitoring

Overall Equipment Effectiveness (OEE).
Machine Utilization.
Production Trend.
Energy Consumption.
Alarm History.
Shift-wise performance.




Condition Monitoring Parameters

Bearing vibration.
Motor temperature.
Hydraulic pressure.
Lubrication quality.
Energy consumption.
Current signature.
Power factor · tool wear.
Cycle variation · cooling efficiency.


AI - Driven Analytics

Failure prediction.
Anomaly Detection.
Pattern Recognition.
Trend Analysis.
Statistical Process Monitoring.




Asset Health Parameters

Temperature.
Vibration.
Current.
Runtime.
Production Rate.
Production Trend.
Alarm Frequency.
Lubrication Status.
Historical Failures.



Alarm Management

Email.
SMS.
WhatsApp.
Mobile App Push Notification.



Service Management

Service Request - Ticket Creation
Remote Diagnosis
Spare Parts Recommendation
Warranty Tracking
Technician Assignment
Complete Service History



Benefits for Machine Manufacturers

The Industrial Data Acquisition Platform empowers machine manufacturers to transition from reactive support to a connected, data-driven service model. By securely collecting machine data from geographically distributed assets, the platform enables realtime monitoring, predictive maintenance, and actionable analytics that improve equipment reliability, reduce operational costs, and create new opportunities for service-based revenue.

60–70% - Fewer field visits through remote diagnostics
Faster Issue resolution with real-time alerts.
Lower warranty costs through condition-based insights.
Smarter product improvement using fleet analytics.
Higher Customer satisfaction with proactive service.
New Recurring revenue via service subscriptions.



Customer Benefits & Expected Impact

This scalable Industry 4.0 solution supports global machine fleets, integrates with heterogeneous industrial automation systems, and provides OEMs with a competitive advantage through intelligent asset management and predictive insights.

Reduced machine downtime
Increased OEE
Lower maintenance costs
Longer equipment life
Energy optimization
Improved production planning
Real-time visibility from anywhere



KPI Target Improvement
Machine Availability +15 – 20%
OEE +10 – 18%
Unplanned Downtime −30 – 50%
Maintenance Cost −20 – 35%
Field Service Visits −40 – 70%
MTTR −25 – 40%
MTBF +20 – 35%
Energy Consumption −10 – 20%
Spare Parts Inventory −15 – 25%
Warranty Claims −20 – 30%



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